Zf5hp24 transmission overheating in range rover applications consistent overheating of the transmission. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. Zf 5hp24 transmission repair manual pdf online download. E46 zf 5hp19 transmission rebuild valve body bmw 330i 325i duration. Zf 5hp24 transmission repair manual pdf free online. Zf 5hp19 fl fla oem rebuilt, updated valve body revmax. Subaru has a few different valve body configurations. Jamar cars ltd abstract the launch of the jaguar xk8 codenamed x1 00, also sees the launch of a brand new powertrain into jaguar vehicles. This manual covers the procedure for repairing the complete transmission.
You have remained in right site to begin getting this info. Transgo zf5hp24 valve body pr valve repair kitaudibmwjagrange rovr 5hp24pr. Buy zf industries 5hp24vbk01 valve body kit zf5hp24. Transmission repair manuals zf 5hp24 rebuild instructions. Rwdawd 5 speed zf5hp24 a direct b clutch direct b clutch drum forward a clutch drum intermediate c clutch drum lowreverse d clutch intermediate c clutch linkage park pawl. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Zf5hp24, zf5hp24a oversized pressure regulator valve kit. The 5hp24 is a 5 speed automatic that entered the market in the mid 90s.
Ensure the correct location of the valve body in the housing. Refer to figure 108 for lower rear valve body exploded view and identification of valves. Zf5hp24 transmission troubleshooting help, zf5hp24. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Box may have outside wear but kit is new and complete this is a new factory zf oem complete valve body rebuild kit. This protocol insures that the customer gets the highest quality product each and every time.
Refer to figure 107 for lower front valve body exploded view and identification of valves. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Get zf5hp24 transmission rebuilding tips, zf5hp24 troubleshooting help, zf5hp24 technical service bulletins, zf5hp24 diagnostics and zf5hp24 technical information from trnw. Valve body kits free delivery possible on eligible purchases. Repair,replacement, and rebuilding parts for automatic transmissions.
The 4at version 2 phase 2 has six solenoids in group and one linear pressure control solenoid that are separate. Specifically in jaguars, the zf5hp24s hydraulic control unit valve body has a tendency to crack along a portion of the casting. Zf5hp24a, zf5hp24 remanufactured valve body bmw007l. Zf5hp24 valve body tsb valve transmission mechanics scribd. Sonnax transmission products catalog canada wide parts. More information and instructions can be found online at r e qui d t o l ui zf5hp24 valve body valve tool kit spring zf5hp24 valve body 20 25 15 0 10 5 30 vacuum test 16hg 2019 sonnax transmission company, inc. Zf 5hp24 automatic transmission spare parts catalog. Zf suggests this be replaced on every valve body rr. Bmw zf5hp24 valve body installation ipt transmissions john lombardo of ipt.
Technical repair manual, zf5hp24 9400a technical repair manual rwd zf5hp24 1995up. Hi all i am relatively new to this forum, after having just purchased 1999 xk8 in jan of this year. Specifically in jaguars, the zf5hp24 s hydraulic control unit valve body has a tendency to crack along a portion of the casting. Zf valve body 1 book free pdf zf valve body book format zf valve body recognizing the pretentiousness ways to get this books zf valve body is additionally useful.
Zf 5hp24 rebuild kit gasket kit, clutch plates, and steel module. In this video i go through the assembly procedure for this zf valvebody. Zf5hp24 oem valve body rebuild kit zf life 2 5hp24vbk bmw. An introduction to the zf 5hp24 transmission control system. Picture of the transmission, diagram of power flow, tightening torques, transmission test, special tools, function tests, disassembly, assembly, transmission with selector mechanism and parking lock, brake f with freewheel, 1st gear, oil supply. Zf5hp24 valve body manual printable 2019 in easy step and you can read full version it now. This causes a range of problems with the transmissions shifting, from slipping and flaring into gear, to erratic shifting. This bulletin outlines points to consider when removing and. Rebuild instructions transmission repair manuals zf 5hp24. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. During the first year, if the valve body is determined to be defective, it will be replaced free of charge.
This world wide specialty parts manufactured valve body is backed by our limited lifetime warranty. Info free download books zf5hp24 valve body manual printable 2019 you know that reading zf5hp24 valve body manual printable 2019 is effective, because we can get a lot. Bmw zf 5hp24 valve body rebuild and return service, late. Zf5hp24 5speed automatic transmission b a transmissions ltd. The entire disassembly and assembly procedure is described in chronological order. For all other 5hp24 transmission specification numbers, please contact your preferred zf passenger car transmission distributor for more information about available spare parts and kits. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly.
Refer to figure 112 for channel plate screen location on the upper. Zf 5hp24 automatic transmission spare parts catalog table. Jul 11, 2015 zf 5hp24 solenoid test mrandreaantonelli. Spring installs into the case, followed by the thermal. Fluid capacity and type, valve body and solenoids charts. Zf5hp24 valve body manual printable 2019 reading free at brazilfilmfestival. Zf5hp24 pressure valve kit t9165 zf5hp24 automatic transmission pressure regulator valve kit 5hp24pr 1995up. Zf5hp24 valve body pressure regulator valve repair kit audi. Applying current to this solenoid reduces the system pressure so you would expect to see a high current on this solenoid at low throttle openings and when engaging drive or reverse. Fnr5, fs5ael f025 includes secondary valve body gm 2004r gm016 3t40 125c. Each revmax valve body has a predetermined protocol that is followed for each valve body type. To meet the requirements for more ratios, only the way with additional components could be chosen. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies.
The 5hp is the last transmissionfamily conventionally designed. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Zf valve body manual zf valve body manual if you ally infatuation such a referred zf valve body manual ebook that will present. After sorting out various running issues and getting the vehicle through an mot, have been driving for a month now. Click on a part number to view part variations, pricing, and availability. The sonnax oversized valve kit restores correct valvetobore clearances and circuit integrity as well as preventing future wear in this area. Tao prts nstructions zf5hp24 valve body piston oe stop plate tool kit valve spring oe sealing cap. Specifications final conventionally designed gearbox. Mar 20, 2010 pc valve 1 is, i assume, the eds 1 solenoid which determines the main hydraulic circuit pressure by acting on a modulation valve which feeds the main pressure valve. Monitor the transmission temperature, if a small stream of oil runs out at 40c, the fluid level is correct.
Zf5hp24 valve body 20 25 15 0 10 5 30 vacuum test 18hg 2015 sonnax industries, inc. Zf5hp24 bmw jaguar land rover rwd oem zf repair manual guide. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. The repairing of this transmission is only allowed to persons with an specific training from zf getriebe gmbh. The german manufacturer zf built this transmission for use in high end luxury vehicles like audi, bmw, jaguar and land rover. An introduction to the zf 5hp24 transmission control system fitted to the new jaguar xks bv p g whiffin b. Zf5hp24 parts whatever it takes transmission parts. After the first year, the valve body may be returned for repair or replacement, all you have to do is pay for the shipping charges to send it to us.
More information and instructions can be found online at r e qui d t o l ui zf5hp24 valve body 20 25 15 0 10 5 30 vacuum test 16hg zf5hp24 valve body valve tool kit spring 2015 sonnax industries, inc. Zf5hp24 transmission troubleshooting help, zf5hp24 rebuilding. This high quality valve body rebuild kit will fit this automatic transmission. A marmonberkshire hathaway company 974001kin 020819. Zf 5hp24 valve body overhaul rebuild package factory oem. Zf6hp26 6r60 09e remove mechatronic case connector sleeve valve body duration. Mazda the mazdastyle valve body cannot be interchanged with any other manufacturer. Topquality sonnax components optimize valve body function and prevent future wear. Tool kit for oversized pressure regulator valve kit 974001k. Zf5hp24 transmission for sale, remanufactured rebuilt. The new powertrain consists of the jaguar designed aj26 v8 engine and the zf fully. The overall seal heights on these vary depending on application. This spare parts catalog includes only transmission specification numbers for north american applications. Refer to figure 14 for lower rear v alve body exploded view and identification of valves.
This catalog is the proprietary property of transtar industries, inc. The first step is to id the valve body by the solenoid main connector. An introduction to the zf 5hp24 transmission control. Remanufactured valve body bmw008 bmwjaguarland rover, with green eds1 solenoid while sonnax makes every effort to ensure the accuracy of technical articles at time of publication, we assume no liability for inaccuracies or for information which may become outdated or obsolete over time. If this transmission is handed in for repair, transmission specialists have to change atf, replace not only filter and numerous spare parts, but also the input drum of the clutch package, which has problems with a circlip. Revmax is the industry leader in both high performance and rebuilt oem replacement valve bodies. Zf 5hp24a automatic transmission spare parts catalog. Whether you need zf5hp24 wiring diagram information, zf5hp24 transmission rebuilders tips, zf5hp24 technical information, zf5hp24 diagnostics, zf5hp24 troubleshooting help, or just answers to your zf5hp24 transmission rebuilders question, the transmission rebuilders network is the place to go. Zf 5hp24 oem rebuilt, updated valve body revmax converters. Valve body bmw 5 series e39 540i 7 series e38 740i 8 series 840ci x5, valve body range rover. Valve body layouts such as those seen in this catalog are. Transmission repair manuals zf 5hp24, diagrams, guides, tips and free download pdf instructions.
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